Engine issues (video included) (2024)

G

giwprez

Member
  • Jun 24, 2024
  • #1

I'm guessing that I have issues with crank seals, but can anyone watch this video and listen to engine to give a heads up on what could be going on? Engine misses, adjusting carb doesn't seem to help much. One straight it may be fine, the next it's falling on its face. Mikuni on alky.... .100 timing. Rotax DSC rotary. EGT stayed between 600-700 all day.

I appreciate the help if any can be given. You may reply here or on the video comments.

B

Bradley71

Member
  • Jun 24, 2024
  • #2

It just sounds really fat on top.wheres ur needles set.

B

Bradley71

Member
  • Jun 24, 2024
  • #3

I wouldnt go past 13/4 turns in on mikuni.sounds fat to me tho.

B

Bradley71

Member
  • Jun 24, 2024
  • #4

Ya can have your buddy spray ether around the crankseals to see if it gets radical while its running on stand

B

Bigeasyebo

Member
  • Jun 24, 2024
  • #5

giwprez said:

I'm guessing that I have issues with crank seals, but can anyone watch this video and listen to engine to give a heads up on what could be going on? Engine misses, adjusting carb doesn't seem to help much. One straight it may be fine, the next it's falling on its face. Mikuni on alky.... .100 timing. Rotax DSC rotary. EGT stayed between 600-700 all day.

I appreciate the help if any can be given. You may reply here or on the video comments.

No help on the engine hear, but this looks awesome! Would love to race in this.

G

giwprez

Member
  • Jun 24, 2024
  • #6

Bradley71 said:

It just sounds really fat on top.wheres ur needles set.

I had inital setup on 1 1/2 L and 1 1/2 H. Ended up around 1 1/2 L and 1 1/4 high. It just never really cleaned out. I agree, I believe it's a carb issue without question.

Colt sr

Member
  • Jun 24, 2024
  • #7

Bigeasyebo said:

No help on the engine hear, but this looks awesome! Would love to race in this.

That looks like cridersville speedway in Ohio.

phantomkartracer

Member
  • Jun 24, 2024
  • #8

IDK. EGT seems really cold. Maybe try another carb????

I would think if you were having issues with the seals, it would be running lean.

Brian #89

M

medusa51

Member
  • Jun 24, 2024
  • #9

When I had that problem the carb was to big. plus not turning enough rpm.

R

Radialfin

Member
  • Jun 25, 2024
  • #10

Strikes me as an ignition problem. Sure, it’s fat on the high jet but it’s also not really getting a chance to fully clear itself out.

Do you have an RPM readout? Might be worth checking if there’s a loss in ignition signal. If you have a means to hand choke that can help isolate leaks and fuel delivery issues on track.

G

giwprez

Member
  • Jun 25, 2024
  • #11

RadialFin said:

Strikes me as an ignition problem. Sure, it’s fat on the high jet but it’s also not really getting a chance to fully clear itself out.

Do you have an RPM readout? Might be worth checking if there’s a loss in ignition signal. If you have a means to hand choke that can help isolate leaks and fuel delivery issues on track.

I haven't downloaded the mychron data yet .. so hopefully that can lead me towards what's happening as well. I need to have a closer look at the egt to see if it's detonating.... I do know that the gear ratio I'm running, this thing should be screaming... But it maxed out at 13k. I can try another carb and a different coil... Unfortunately, I don't have another option for the stator.

phantomkartracer

Member
  • Jun 25, 2024
  • #12

Did you happen to try a new spark plug?

G

giwprez

Member
  • Jun 25, 2024
  • #13

phantomkartracer said:

Did you happen to try a new spark plug?

I did switch plugs. 2413 autolite

R

Radialfin

Member
  • Jun 25, 2024
  • #14

giwprez said:

detonating.... I do know that the gear ratio I'm running, this thing should be screaming... But it maxed out at 13k.

Yeah they will spin as high as 19k if you let them. For an oval of course, no point in going that high. Detonation should be easy to tell from the piston crown, maybe you’re not able to get at the kart right now? Pull head or header off and have a peek.

What ignition is on it? PVL or Motoplat?

Fresh fuel?

G

giwprez

Member
  • Jun 25, 2024
  • #15

We got a problem. Haha. It's a motoplat ignition. Large taper I believe, that's why I only have one magneto.

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R

Radialfin

Member
  • Jun 25, 2024
  • #16

Yikes. RIP piston. I'm impressed it didn't lock up. Time to do a pressure test on the engine and carb. Make sure you're not leaking at the rotary valve cover gasket too.

Yeah those motoplats are hard to find and not cheap when you do find one.

G

giwprez

Member
  • Jun 25, 2024
  • #17

RadialFin said:

Yikes. RIP piston. I'm impressed it didn't lock up. Time to do a pressure test on the engine and carb. Make sure you're not leaking at the rotary valve cover gasket too.

Yeah those motoplats are hard to find and not cheap when you do find one.

Any certain standard pressure an engine should maintain?

R

Radialfin

Member
  • Jun 25, 2024
  • #18

5psi for 20mins or so is a good rule of thumb.

G

giwprez

Member
  • Jun 26, 2024
  • #19

RadialFin said:

5psi for 20mins or so is a good rule of thumb.

Upon further inspection...... I believe the rotary valve was installed incorrectly... It was opening at approximately 175° btdc and close at approximately 25° atdc. Stock settings call for 132° btdc and 75° atdc ... Is this a possible result?

I'm guessing my dumb@$$ just threw this thing together 20 years ago to get it cleaned up to set on the bench and didn't properly install the disc.

The bore, after hone, is approximately 50.29.... Haddock said a 50.19 would work.

Will these work or not? https://www.italianmotors.com/collections/vintage-parts/products/iame-ica-engine-piston-kit

R

Radialfin

Member
  • Jun 26, 2024
  • #20

Yep I’ve had that situation where the disk was in the wrong position, it ran like crap and eventually the engine seized. Good call checking it. Clearance wise, go with whatever Haddock says.

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Engine issues (video included) (2024)

FAQs

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The most probable cause of engine failure is fuel contamination, ie, something in the fuel – most commonly water.

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Engines usually stop suddenly only if they suffer from a lack of fuel or sparks . An engine that stops dead without prior warning has probably had a sudden ignition failure - although if it locks solid it's more likely to have seized.

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Repairing a blown engine will depend on the extent of the damage. It's possible to fix minimal problems such as a broken head gasket, piston, or timing belt. However, some defects are overwhelming to repair, and engine replacement may be the only option.

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Neglected engine service is undeniably the most common cause of engine failure. Failing to perform routine maintenance, such as regular oil changes, timing belt replacement, and coolant system care, can lead to engine problems like difficulty starting, overheating, and even complete failure.

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